Real-time utilisation, downtime and OEE for SME manufacturers. A sensor clips around the power cable—no PLC integration, no rewiring, no IT project. Works on any machine, any age, any brand.
Three steps per machine. Your own electrician fits the sensor, we handle the survey, commissioning and calibration.
A split-core current sensor clips around the machine's power cable. Nothing is cut, nothing is rewired, and the machine controller is never touched.
The monitoring unit mounts on DIN rail inside the cabinet. It needs power and a network connection. Around ten minutes per machine.
Live status appears the same day. Within a week you have your first real utilisation figure and a downtime Pareto.
Live status, utilisation trends, downtime causes and shift timelines—from a desk, a phone, or a screen on the shop floor.
Every machine on the floor, running, idle or stopped, updated in real time. Spot a stopped asset before the shift meeting rather than after it.
The top causes of lost hours, ranked. This is the chart that tells you what to fix first, and the one that usually surprises people.
By machine, cell or shift. Compare assets side by side and see whether an improvement actually held or quietly slipped back.
The shift replayed as a strip of states. Find the pattern behind a bad day instead of reconstructing it from memory the next morning.
Every monitoring vendor gives you a Pareto. Almost none of them help you act on it. Our founder is a mechanical engineer with a Six Sigma Green Belt, so the improvement work sits alongside the software.
If it draws current, we can tell you how productive it is. Because we read the power signal rather than the controller, machine age and brand stop mattering.
Nothing touches the PLC or CNC control. No risk to the machine, no OEM warranty question, no IT project.
One on the power incomer, one on the main drive. That is how we separate powered-on from actually working, so warm-ups are not counted as production.
Every machine has a different current signature. We set the thresholds on your machines rather than shipping a guess.
Free inputs for a proximity switch or photo-eye where you want a true part count rather than run time alone.
CNC, presses, injection moulders, extruders, conveyors, packaging lines, saws, manual machines. A 1980s lathe is often the best candidate.
Utilisation and downtime are automatic. Operators only tap a reason when the system detects a stop.
Find out what your floor actually does before building a business case, not after.
Two machines of your choosing. Hardware, install support and calibration included, plus full dashboard access. At the end you get your real utilisation figure and a downtime Pareto, and a clear view of whether this is worth doing across the floor.
* Terms apply. The trial month is free when you continue on a 12-month agreement, in which case you pay for the remaining eleven months only. If you decide not to continue, the trial is charged at £250. You are never obliged to continue.
Start a TrialWe walk the floor and agree which two machines to instrument.
Your electrician fits the sensors, we commission and set thresholds.
Live dashboard from day one, with weekly check-ins.
We sit down with your numbers and agree what is worth doing next.
Most factories guess their utilisation is around 80%. Measured, it is usually closer to 50%. Two machines, thirty days, free with an annual agreement.